PRACTICAL ENGINEERING. AT EVERY STAGE.
From an idea to a product that works.
Electro-mechanical product development, with a focus on plastics. Bring us in for a specific challenge or a complete development journey.
Concept and Product Requirements
Define what your product needs to do before committing to a design. We translate user needs, constraints, and business goals into a practical development brief.
- Product requirements and use cases
- Concept evaluation and feasibility
- Development scope and risk identification
Design for Manufacture
Develop electro-mechanical products with manufacturing in mind, especially plastic components. Resolve the details that affect tooling, assembly, and consistent part quality.
- Plastic part design and material selection
- Draft, wall thickness, ribs, and fastening
- CAD, assemblies, and production drawings
Rapid Prototyping
Build physical prototypes to answer real engineering questions. Use fast iterations to check fit, function, and assembly before investing in production tooling.
- 3D printed parts and functional mock-ups
- Fit and assembly checks
- Design iterations from prototype feedback
Testing and Validation
Plan and run the testing that shows a design meets its requirements. We define what needs to be proven, test prototypes and pre-production parts, and document the results so decisions are based on evidence.
- Test plans and validation protocols
- Prototype and pre-production testing
- Verification and validation reports
Regulatory Compliance Support
Organize the engineering work behind applicable compliance requirements. We support submissions and documentation, coordinating with specialist labs where needed; we do not issue certifications.
- Applicable requirement review
- Compliance submission support
- Verification and validation records
Tooling and Production Launch
Carry the design into tooling and production with fewer loose ends. Work through supplier questions, first-part feedback, and the details of a repeatable assembly.
- Tooling reviews and supplier coordination
- First-part evaluation and design updates
- Assembly and production launch support
Process Improvement
Find practical improvements in existing products and manufacturing processes. Focus on the root causes of waste, variation, and difficult assembly rather than treating symptoms.
- Process review and root-cause analysis
- Assembly aids, fixtures, and jigs
- Lean improvements and quality documentation
Crowdfunding and Market Launch
Prepare the product—not just the pitch—for a Kickstarter-style campaign and market launch. Establish a credible prototype and a realistic path to manufacturing and fulfillment.
- Demonstration-ready prototype development
- Manufacturing feasibility and production planning
- Engineering support from campaign to launch